The difference between a sensor and a smart sensor is that a smart sensor talks. Instead of a single on/off wire back to a controller, it reports a measured value, its own configuration, and its own health over the network — and when identification technology is added, the part moving down the line carries its identity with it. That combination is what lets a plant trace a product, change over a line without rewiring it, and see a sensor drifting before it fails.
This course covers connecting, configuring, adjusting, programming, monitoring, and operating smart sensors, including analog pressure and ultrasonic, photoelectric, and stack light devices, along with barcode readers and RFID readers. You will wire smart sensors and connect them to an Ethernet network either directly or through IO-Link Masters, configure those masters, download IODD and EDS files, interpret sensor and IO-Link Master status indicators, and monitor sensor health across the network. On the identification side, you will program RFID tags and print barcode labels, set up and operate RFID readers, and configure readers and an Ethernet-serial converter to communicate with a PLC. Finally, you will configure and program PLCs to receive data from smart sensors, RFID, and barcode readers and act on it in common process applications.
This course prepares you to test for the Smart Automation Certification Alliance (SACA) C-213 Smart Sensor and Identification Systems 1 certification.